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Heller 1706EXL increased thermal cascade on last 3 zones

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#87134

Heller 1706EXL increased thermal cascade on last 3 zones | 27 September, 2021

During production the temperatures on the last 3 zones are approx. 20F higher than the setpoint. The other zones are operating within spec.

We checked power, I/O, SSR's, thermocouples, and exhaust, but the issue remains.

We did not check resistance on the elements. I have never seen a bad element overheat, but could it be a bad heating element in one zone causing the additional heat to cascade to the other zones?

Has anyone experienced this before? Any assistance would be greatly appreciated as it is hindering production.

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#87136

Heller 1706EXL increased thermal cascade on last 3 zones | 27 September, 2021

Are the zone fans all working? I have had some odd temperatures when a fan starts to go out.

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#87139

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

sometimes SSR can stay in ON state. load cooldown and check if SSRs ever go OFF.

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Djo

#87140

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

I agree with jdengler .. Check the zone fans if their working good ! It may be the root cause of this problem .

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#87141

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

Do you mean reflow profiles are showing 20F above set points or is the oven display is showing 20F above set points?

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#87142

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

reflow profiles are actually 20F above set points

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#87143

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

Thank you. Checking the fans and pressure this morning.

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#87144

Heller 1706EXL increased thermal cascade on last 3 zones | 28 September, 2021

Hi. Aside from the good advice above, wish to throw in our experience with our 1809EXL. Had < 200 on-hours and the oven would not melt the assorted fresh paste we sourced from different suppliers. The s/w reported that the set temps were being met but the solder paste looked the same on exit as entry.

After some debugging, concluded the ANALOGIC controller to be defective. Factory claimed there are no public schematics as the job was outsourced to this silent / defunct engineering company. We did start to reverse engineer the PCBA but found some used modules on the market. Factory wanted $1400 USD in the USA. Same module is $700 out of Shenzhen (new). Found the used module @ $300 / $350 USD if my memory is correct - purchased 2 from the following vendor.

This vendor, to us is gold. So easy to work with and shipped us the modules (after payment of course) - risk-free. If it does not work - send it back for a refund (less shipping). Just checked their website and they have 2 of them at this time.

Consider to review how your unit is controlled. I recall that they use multiplexers to mux in / out the zone thermocouples / top / bottom, etc. If you indeed have this controller - consider to buy and swap out yours. Take a picture of the wiring of course before starting.

Hope this helps. Do post your updates here.

http://www.ibesmt.com/4-28983-2/PL10-28983/analogic-tdm-board/11713/SP.aspx

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fluid dispensing pumps for integration

Reflow Oven