X7056RS - True Parallel AOI/AXI Inspection

X7056RS - True Parallel AOI/AXI Inspection Description:

The world's first and only combo system with simultaneous 3D AOI and 3D AXI. It’s a unique solution for maximum efficiency and flexibility in PCB inspection, combining extreme reliability and effective process control.

Optical and simultaneous 2-D, 2.5-D and 3-D X-ray Inspection

New electronic products are arriving on the market today in increasingly rapid cycles. Time allowed for development and modeling is getting shorter, as demands for quality rise. The automatic optical inspection (AOI) of printed circuit boards has established itself worldwide. Manufacturing with miniaturized components such as BGAs, µBGAs and CSPs, however, requires a positive and cost-effective quality inspection process that also locates concealed defects - with extensive inspection depth and high throughput.

• Inspection of electronics assemblies populated on one or both sides
• Greatest flexibility through 3D, 2.5D or 2D AXI
• Flat Panel Detectors (FPD) or image intensifiers (depending on application)
• High inspection depth through XM 3D or 8 M camera technology
• Viscom Quality Uplink: process optimization and first-pass yield increase
• Comprehensive IPC-compliant AXI inspection library
• Best in-line AXI resolution for maximum fault coverage
• Optional AOI integration with no loss of speed
• Optional: Open or sealed X-ray tube

The core of X-ray technology - a high performance closed microfocus X-ray tube provides selectable resolutions of 5, 7 or 10 μm per pixel for X-ray inspections. Depending on the application, 3-D, 2.5-D or 2-D X-ray technologies are employed to achieve the highest inspection depth and short cycle times.

The 3-D results are based on tomosynthesis and facilitate an outstanding image quality. Thus, complex overlap on printed circuit boards populated on both sides can be resolved and easy-to-analyze features generated. Due to the integration of the optical 8M camera technology the system offers additionally the high inspection depth of the Viscom AOI systems at comparable throughput. With the flexible OnDemandHR function the resolution can be switched from 23.4 to 11.7 μm/pixel for each analysis, without diminishing image field size. In addition, the inspection system provides the option of color evaluation.

With its simultaneous optical and X-ray inspection, the high performance combo-system sets a new standard in quality assurance. Through this simultaneous inspection very fast inspection and minimum handling times are achieved. The system is fully modular, so it can be used as a combined system or as a pure AXI system. These different inspection concepts display the ultimate in flexibility that can be directly employed to customer requirements.

EasyPro presents a user interface that is concise and convenient in both AOI mode and X-ray operation. Program generation and optimization can be conducted quickly and easily, and is compatible with existing Viscom systems. As an option, high performance SPC software with a variety of filtering functions is available for process control and optimization.

Viscom’s automatic analysis software algorithms, which include intelligent analyses for ball grid arrays (BGAs) and FlipChips, and for standard solder joints (voiding calculation), are also available for this system.

Worldwide service at the highest level

Experienced Viscom employees in Hanover and the international branch offices, as well as many international agents, support our customers worldwide. In Service alone, since 2009 a great number of flexible and highly trained employees were consolidated into a separate division. The offering includes routine servicing, troubleshooting, maintenance, calibration service and modernization, among others. Visit our website to find international subsidiaries and representatives in Europe, USA and Asia.