SMT Equipment

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection

Company Information:

A leading provider of industrial image processing (AOI and AXI) Automated Optical and X-ray inspection equipment.

Hanover, Germany

Manufacturer

  • Phone +49-511-94996-0
  • Fax +49-511-94996-900

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S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection

Name:

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection

Category:

Inspection

Offered by:

Viscom AG

   

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection Description:

S3088 ultra with high-performance sensor technology XM 3D - the new standard in assembly inspection.

High-speed solder joint inspection. Highest inspection depth. Simple operation.

In today's electronics manufacturing environment, reliable and economical quality assurance is demanded. AOI systems must be flexible for a wide variety of requirements. In addition, the controls must be simple and intuitive while the inspection depth is first class, covering the most up-to-date component generations safelyand IPC-compliant. All of this is combined in the S3088 ultra – and much more: With the high-performance camera module XM 3D and Viscom Fast- Flow Handling, the system is extremely fast. In connection with the intelligent software add-ons and Viscom Quality Uplink, the S3088 ultra is the optimum solution for assembly inspection and process control.

S3088 ultra Features:

  • Extremely fast AOI camera system
  • Scalable, modular camera technology with 3D measuring function
  • Greatest inspection depth: reliable inspection of 03015 und fine-pitch components
  • Maximum fault coverage - 9 views plus 3D measurement
  • Best resolution at angled views
  • Height measurement of components
  • Extremely high throughput due to FastFlow Handling
  • Revolutionary simplicity in AOI operation with vVision
  • Fast program generation with vVision/EasyPro
  • Reading DataMatrix code, bottom up

S3088 ultra with high-performance sensor technology XM 3D - the new standard in assembly inspection

The S3088 ultra combines the flexibility of the Viscom S3088 AOI family with the strengths of the high-performance camera module XM 3D. The ViscomXM sensor technology makes very fast inspections possible, both for high-resolution views as well as for color 3D analyses. The imagedata rate achieves up to 1.8 gigapixels per second.

Powerful 3D measurement technology works with integrated structured light projectors and Octa-View. In this unique sensor technology concept, up to 8 cameras can be used. This guarantees shadow-free 3D inspection. This is the only way to uniformly inspect the same component types on an electronics assembly.

In addition to the orthogonal image acquisition, Viscom uses angled camera views. This requires technically fully-developed solutions. The same size Field Of View for orthogonal and angled cameras is just as necessary here as maximum sharpness over the entire image field. This is the only way to reliably detect de-wettingon QFPs and typical defects on QFNs and DFNs. Other 3D concepts and pure orthogonal inspections fail here.

For safe inspection of the smallest components, such as 03015 component types, Viscom offers the OnDemandHR function. This allows for orthogonal switching of the optical resolution between 16 and 8 μm/pixel.

The S3088 ultra can be operated through the user software EasyPro and using vVision. This guarantees intuitive control and simple inspection program generation. In connection with intelligent Viscom Software add-ons such as Extended Lifted Lead Detection, Integrated Verification or Viscom Quality Uplink, the full potential of the AOI system can be completely utilized.

Application

Solder joint, assembly, solder paste

Camera technology

Orthogonal camera module XM:
Field of view: 40 x 40 mm (1.57" x 1.57")
Resolution: 16 µm (standard), 8 µm (high)
switchable with OnDemandHR
Number of mega pixel cameras: 1

Angular view camera module XM:
Resolution: 16 µm (standard)
Number of mega pixel cameras: 4/8 (optional)

XM 3D camera technology:
Resolution: 20 mm (0.78")
z Resolution: 0.5 µm

Software

User interface: Viscom EasyPro/vVision
SPC: Viscom SPC (statistical process control),
open interface (option)
Verification station: Viscom S6002 HARAN/vVerify
Remote diagnosis: Viscom SRC (software remote control)
(optional)
Programming station: Viscom PST34 (option)

System computer

Operating system: Windows®
Processor: Intel® CoreTM i7

PCB handling

PCB dimensions: 508 x 508 mm (20" x 20") (L x W)
PCB support: Optional
Transport height: 850 to 950 mm ± 20 mm (33.5" x 37.4" ± 0.8")
Width adjustment: Automatic
Handling unit: Synchronous linear motor
Transport concept: Single track transport
PCB clamping: Pneumatic
Upper transport clearance: 50 mm (2") optional
Lower transport clearance: 40 mm (1.6") (standard),
up to 85 mm (3.4") (optional)

Inspection speed

30 – 50 cm2/s

Other system data

Interfaces: SMEMA, SV70
Power requirements: 400 V, 50/60 Hz, 3P/N/PE,
consumption 2.5 kVA/h, compressed air 6 bar (90 psi)
System dimensions: 997 x 1600 x 1540 mm
(39.3" x 63" x 60.6") (W x H x D)
Weight: Max. 800 kg (1764 lbs)


Worldwide service at the highest level

Experienced Viscom employees in Hanover and the international branch offices, as well as many international agents, support our customers worldwide. In Service alone, since 2009 a great number of flexible and highly trained employees were consolidated into a separate division. The offering includes routine servicing, troubleshooting, maintenance, calibration service and modernization, among others. Visit our website to find international subsidiaries and representatives in Europe, USA and Asia.

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection was added in Apr 2014

S3088 ultra – High-speed 3D AOI for the Most Reliable Assembly Inspection has been viewed 1374 times

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