Small Run Prototype Assembly Services

Small Run Prototype Assembly Services Description:

Our experienced engineers and technicians can craft processes that require a variety of surface mount technology (SMT) and plated through-hole (PTH) assembly techniques.

ACI can assist manufacturers that require process development with solder alloys not normally used in their processes, whether the alloy is a standard lead-free solder or a more unusual non-standard alloy. We specialize in assisting manufacturers that exclusively use tin-lead solders but are forced to use lead-free components due to a lack of availability of tin-lead versions of many parts in today’s market.

We can develop processes that are compliant to many industry specifications, especially J-STD-001. Manufactures can also receive assistance implementing a process originally developed at ACI on their own production system.

Among the processes available at ACI:

• Surface Mount Technology

• Solder Stencil Printing
• 2-D and 3-D Solder Paste Inspection
• SMT Pick and Place
• Solder Paste Reflow

• Plated Through Hole

• Wave Solder
• Selective Wave Solder
• Hand Soldering by Master and Certified IPC Trainers

• Rework and Repair

• Area Array Rework
• Manual Rework and Repair by Master and Certified IPC Trainers

• Final Assembly

• Conformal Coating
• Underfill and Adhesive
• Dispense and Cure
• Cleaning

• Quality Assurance

• 2-D Transmissive X-ray Inspection
• Reflow and Wave Solder Profiling
• Flying Probe Testing
• Visual Inspection by IPC-A-610
• Master and Certified IPC Trainers
• Burn-In