| Hi , | I have not been able to find any good description on how to perform double sided reflow on PCBs.The best would of course be to avoid reflowing the bottom side again but in real life this is not possible. | So when double sided reflow soldering is necesary, it must be important to do it the right way. | First of all, it is necesary to be sure that the solder joints also during the second reflow is melted completely. But I have been told that it is recommended only to reach around 210degC at joints on bottom side, while the intermetalic layer should be avoided to grow to much during the second run. | Secondly I have been told that the time above 179degC should maximum be 180 seconds tatally for both reflow runs. | Is this correct and does anybody have comments to this isue? | Thanks! | Brian S. Bentzen Brian, I do double sided reflow on just about every assembly that passes through my facility. There are limiting factors to this process but you didn't address them up top. First of all, are you using 63/37 PB/SN solder? If so your eutectic point is 183 degrees C. I am not familiar with any process considerations for 179. The reason you want to limit your time over this temperature is because of component damage and second pass wetting. When a product is put through the thermal cycling gauntlet, it is subjected to various dwell times at -20 C and 100 C, typically. This stresses the overall assembly and points to any CTE mismatches. What really is not addressed by people is the thermal cycling that takes place in the assembly process. In essence, the product is cycled from 20 C to about 225C. That is significantly more rigorous than the aforementioned cycle. Because of assembly induced temperature cycles, PTVs under BGAs on thick board assemblies crack and fracture. Component functionality is sometimes compromised. Only six thermal cycles at these temperatures should be tolerated. Six may even cause failure. If we look at the typical assembly process with double sided reflow, there are two thermal cycles at reflow tempertures. Any rework performed will mean at least two more thermal cycles to reflow temperatures for each reworked component, one cycle to remove the component and one to replace it. That is four thermal cycles in a given reworked location. Those temperature cycles DO stress the assembly. The trick is to keep the rework process to a minimal. The only constraint from a process standpoint, barring component failure, is a high density double sided assembly with large ICs on both sides. Boards where surface tension of molten solder is not likely to suspend the component may require a special fixture to guard the bottom side against the convection heating current within your reflow oven. EMC global Technologies in Doylestown, PA provides this fixturing service. I have had good success with them in the past. Good luck and regards, justin medernach flextronics international
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