VT-S500 Advanced, High-Speed AOI

VT-S500 Advanced, High-Speed AOI Description:

Economical Solution to Advanced, High-Speed AOI

The VT-S500 is Omron's solution to providing next-generation, 3D inspection capability at minimal cost. With revolutionary 3D image processing, the VT-S500 accurately analyzes the topographical features of solder fillets to ensure PCB quality and reliability. This 3D technology is capable of performing solder inspections that mimic IPC guidelines more closely then ever before.

Advanced software capable of absorbing production inconsistencies and noise creates adaptable and stable inspection programs. By minimizing program teaching and tuning times, the VT-S500 greatly reduces the inspection costs traditionally associated with AOI.

With ultra-high-speed inspections and dual-lane availability, cycle times have been slashed and productivity has drastically increased.

The VT-S500 is available with camera magnifications of 15 or 20 microns and is capable of processing PCBs up to 610mm x 510mm (in single-lane applications) or 300mm x 510mm (in dual-lane applications).

• Patented, Next-Generation 3D Model Processing
• High-speed, High-Definition Color Camera
• Telecentric Camera Lens
• Dual-Lane Availability (No Increase in Machine Footprint)
• User-Friendly Software and Touch-Screen Interface
• v-TS Software for Quick and Easy Offline Program Creation
• Real-Time Process Monitoring
• Repair Station Functionality
• Data Analysis and Quality Control Software Tools
• Omron's World Class Service and Support

New concept in AOI for "optimization of customer’s quality cost".

The system uses innovative technologies to greatly reduce "inspection costs," which has been a major issue in conventional AOI technologies.
Moreover, while harnessing quality improvement systems, it facilitates efficient "defect prevention" to contribute to the reduction of "the end customer failure costs."

VT-S500 for realizing vertical startup and stable inspection

[Vertical startup of inspection] [High-speed/stable inspection]

Equipped with Color Highlight™ 3D (Core Technology)

Automatic extraction of "fillet features"

"The VT-S500 uses new image processing technology to automatically extract fillet features, which are quantified in numerical values and used for inspection."

Direct input of quality standards. High-speed startup with automatic programming. (Patent Pending)

Automatic inspection programming is possible simply by setting inspection criteria for fillet features (length, height and width).

[High-speed/stable inspection]

Inspection time improves of 60%* compared with conventional models

Higher-speed inspection has become possible to respond to a significant increase in productivity.
* Compared with the evaluation result of VT-RNS2 series. (Omron's PCB)

Available in dual lane

Dual lanes for reduced cycle time. Position of lanes can be selected according to the customer's production facility.

Minimize the effect of secondary reflection and shadow

Parameters have been optimally set to pick up gradations unperceived by Human Eye and automatically separate good from bad components.

Auto parameter calculation to counteract the variation of components

In order to cope with component inconsistencies, parameters can be automatically calculated - simply by registering required components.

PCB position adjustment algorithm. Automatically detects to offset position of land position according to PCB variation and warpage.

Inspection accuracy has been improved and it has become possible to inspect at the correct position using the new position adjustment method based on the entire screen instead of the conventional land-based adjustment.

Global Support

More than 30 locations.