LED Reflow Oven for 3W High Power LED

LED Reflow Oven for 3W High Power LED Description:

LED reflow oven for 3W high power LED E10

Main product: Reflow oven with 10 zones, hot air reflow oven, SMT equipment, PCB Assembly Equipment, PCB Assembly Equipment, SMD/SMT Assembly, SMT assembly line, automatic production line

Heating System
> seven groups of top and bottom forced hot air convection heating zones.
> Patented heating plates in each zone uniformly transfer heat to the PCBs using forced hot air convection.
> Independent temperature control in each zone to ensure temperature uniformity within the process tunnel.
> Power consumption savings of 1/3 as compared to other systems.
> Patented motorized blower in each zone is designed to ensure stable air pressure, withstand high process temperature and is disturbance-free.
> Audible and light tower alarm for temperature limits, PCB drop, PCB jam and blower malfunction.
> Fast start-up (within 20 minutes) from room temperature to work temperature due to the high efficiency of the motorized heating plates.
Cooling System
> Two (2) groups of forced air convection cooling zones.
Distortion-free Conveyor System with Automated Chain Lubrication
> Combined pin chain rail and mesh belt conveyor system (Note: Mesh belt is not available on machines with center board support. )
> Closed-loop computer control of the conveyor provides a precise and repeatable reflow process.
> Automated chain lubrication system with a computer controlled central reservoir. Lubricant is added directly to the conveyor brush eliminating operator interface for this maintenance.
Fresh Air Recharge System
> Fresh air is supplied to each zone uniformly to provide a rapid process transfer.
Flux Management System
> Air amplifier forces supercharged flux collection and recirculation.
> Flux exhaust chimney with drawer shaped filter net is easy to access for maintenance.
Control System
> PC control system with windows based control software.
Additional Features
> Integrated UPS will be automatically activated in case of main power failure and will keep control PC and conveyor running for minimum 8 minutes to send out PCBs inside the oven tunnel.
> Motorized hood lift allows easy access to the inside of the oven for service and maintenance.
> Five (5) profiling ports and integrated profiling software are designed for convenient temperature profiling.
> Swing arm control PC station
> Four (4) emergency stop switches
> Two (2) exhaust ports
> SMEMA interface
> System documentation

Specifications E10(10-Zone)
General
Outside  Dimension(L*W*H) 6100x1350x1490mm
Standard  Color Computer  Grey
Weight Approx. 2350KG
Number  Of  Heating  Zones Up10/Bottom10
Length  Of  Heating  Zones 3200mm
Exhaust  Volume 10M3/minx2    Exhausts
Standard  Feature  Of  Control  System

Electric  Supply  Required 3phase, 380V  50/60Hz
Power  For  Warm  Up 35KW
Power  Consumption 12KW
Warming  Time Approx. 20  minute
Temp.   Setting  Range Room  Temp.   ---    300  degree
Temperature  Control  Method PID  Close  Loop  Control  +  SSR  Driving
Temperature  Control  Precision ±   1.0  degree
Temperature  Deviation  on  PCB ±   1.5  degree    (by  MR  Board  Test  Standard)
Heating  Element Especial  Heating  elements  For  Long  Life  ;
Commutated  Element Aluminium  Alloy  Plate
Max.   Temp.   Gap  Between  Preheat  & 
Reflow  Setting 80  degree
Max.   Temp.   Gap  Between  Preheat
Zones  Setting 40  degree
Max.   Temp.   Gap  Between  Reflow  Zones  Setting 50  degree
Data  Storage Process  Data  and  Status  Storage
Abnormal  Alarm Abnormal  Temperature  (Extra-high  /  Extra-low  Temp. )
Board  Dropped  Alarm Tower  Light:   Yellow– Warming;   Green-Normal;   Red-Abnormal
Features  Of  Conveyor  System
Rail  Number 1  Lane
Max. Width  Of  PCB 320mm  (Option: 610mm  )
Components  Clearance Top/  Bottom  Clearance  of  PCB  is  25mm
Converyor  Direction L→ R  (Option:   R→ L)
Fixed  Rail  Side Front  Rail  Fixed(Option: Rear  Rail  Fixed)
Transmission  Agent Air-Reflow  =    Chain  +  Mesh  ,         N2-Reflow=Chain(Mesh  is  option)
Center  Support  (Option) Preventing  PCB  warp  such  too  wide  and  heavy  component  load
Converyor  Height 900+/-20mm
Converyor  Speed  Range 300  -  2000mm/min
Lubrication  Auto-Afflux Standard
Temp.   Thermocouple  Slot Standard
Driven  Top  Hood  Opening Standard
On  Line  Editing Standard
Cooling  Method Forced-Air      (Standard),                           Water-Chiller  (Option)
Model  for  Nitrogen  Process
Power  For  Warm  Up 40KW
Power  Consumption 15KW
Flux  Management  System Flux  Reclaimed  and  Filtration  standard  for  N2  Oven,   easy  clean-up.
N2  containment  at  Entry  and  Exit  End Standard
Flux  Reclaim  System Standard
Nitrogen  Flow  Meter Standard
Oxygen  Analyser Option
Nitrogen  Consumption  [Standard] 400~1000PPM  20M³ /H
Water  Chiller 3  HP  ;     External  Stand-alone  Type  ;     Powerful  Cooling  suit  to  Lead-Free  Process  Required

www.etasmt.com   contact us via email   etasmt@foxmail.com   or eta@eta-ele.com    Skype:chinacss1